Showing posts with label Virginia. Show all posts
Showing posts with label Virginia. Show all posts

Tuesday, July 30, 2019

Explosion Proof Transmitter for the Detection of Combustible Gases


The Dräger Polytron® 8700 IR is an advanced explosion proof transmitter for the detection of combustible gases in the lower explosion limit (LEL). It uses a high performance infrared Dräger PIR 7000 sensor, which will quickly detect most common hydrocarbon gases. Besides a 3 wire 4 to 20 mA analogue output with relays, it also offers Modbus and Fieldbus making it compatible with most control systems.

Benefits
  • With its stainless steel 316L enclosure and drift free optics, the Dräger PIR 7000 is built for the harshest industrial environments such as offshore installations.
  • The Dräger Polytron 8700 is equipped with digital interfaces allowing for quick and easy remote interrogation of the transmitter’s state.
  • The Dräger Polytron 8700 belongs to the Polytron 8000 series. All transmitters in this series have the
  • same design and user interface. 
  • Upon request, the Dräger Polytron 8700 can also be supplied with three integrated relays. 
  • Polytron 8700 features a Class I, Div. 1 rated explosion proof enclosure made from aluminium or stainless steel, making it suitable for a wide range of environmental conditions.
  • An available remote sensor condulet housing allows the PIR sensor to be installed up to 30 metres (100 feet) away from the Polytron transmitter.
  • The Polytron 8700 has a data logger, which records measuring and event data from the past years.
For more information about Dräger products, contact Flow-Tech, Inc. They can be reached by calling 410-666-3200 in Maryland, or 804-752-3450 in Virginia. You can also visit their web site at https://flowtechonline.com.

Wednesday, July 17, 2019

Energy Metering Through Flow Measurement in District Energy Systems

Energy Metering in District Energy

Modern power plants operate according to the environmentally friendly principle of combined heat and power (CHP), where electricity and heat are generated in a single process. Combined heat and power utilizes wasted heat from electric generation to increase the efficiency of power plants. In many cities the heat is transported in the form of hot water via pipelines to the respective districts. Implementation of CHP is often driven by reliability requirements for critical facilities such as hospitals, data centers, or research labs. Flow and thermal energy metering at these pipelines is crucial for fulfilling their safety functions in case of necessary line shut downs, as well as for network balancing and pump regulation.

Energy Metering in District EnergyWhether you are running an entire facility, optimizing a central power plant or developing a plant for the next expansion of your campus, precise measurement of existing utilities is essential in making the choices necessary to operate your present scheme or designing for future needs. Accurate flow measurement starts with the selection of the correct technology for the implementation, the correct installation of the meter and controllers, with the return of the data to the building automation system (BAS) and energy management software (EMS).

Goals for an Efficient Energy Metering Scheme
  • Reduce energy costs
  • Measure energy use
  • Improve reliability of system
  • Improve space conditions
KEP Flow Computer
KEP Flow Computer
The flowmeter and flow computer are ideal for metering energy consumption in heated / chilled water and steam applications, and are often teamed together to provide an accurate system that provides mass flow information, corrects volume flow, and computes heat flow. This data is then provided to the BAS/EMS for further analysis.

A flow computer is a special purpose device which computes a corrected flow based on information derived from raw input signals and stored sensor and fluid properties information.

A number of flow metering devices are available, each having strengths and weaknesses in connection with specific applications. The types include:
Many of these flow sensors require linearization from the flow computer to improve accuracy. The flow computer is also used for data logging, communication, remote metering, alarming and control functions.

New standards require that measurement devices be installed to monitor the electrical energy use for total energy used for heating, ventilating, and air-conditioning (HVAC) systems. Working with experts who fully understand the accuracy, reliability, and affordability of the flow metering equipment is critical to a successful implementation.

For more information, contact Flow-Tech, Inc. by calling 410-666-3200 in Maryland or 804-752-3450 in Virginia. Or, stop by the website at https://flowtechonline.com.

Friday, June 28, 2019

A Mass Flow Meter that Works with YOUR Control System: The Brooks SLA5800 Series

SLA5800
Improve your processes with the EtherNet/IP-enabled SLA5800 Series MFC. By adding non-proprietary communications and lightning fast data transfer to the SLA5800’s high accuracy, repeatability and rich data, Brooks Instrument just made the most stable mass flow controller even better. Best of all, it's compatible with all major control system manufacturers, including Allen-Bradley (Rockwell Automation), Emerson DeltaV and Siemens.

The SLA5800 Series mass flow meters and mass flow controllers have gained broad acceptance as the standard for accuracy, stability and reliability. These products have a wide flow measurement range and are suitable for a broad range of temperature and pressure conditions making them well suited for chemical and petrochemical research, laboratory, analytical, fuel cell and life science applications, among others.

Highlights of the SLA5800 Series mass flow products include: industry leading long term stability, accuracy backed by superior metrology systems and methods using primary calibration systems directly traceable to international standards, and a broad range of analog and digital I/O options to suite virtually any application. An independent diagnostic/service port permits users to troubleshoot or change flow conditions without removing the mass flow controller from service.



Flow-Tech, Inc.
410-666-3200 MD or 804-752-3450 VA
https://flowtechonline.com

Tuesday, June 18, 2019

Variable Area Flow Meters

Variable area flow meters

Variable area flow meters, also referred to as Rotameters, have diverse industrial processing applications that range from simple to sophisticated. The devices are easy to install, require no electrical connection, and provide direct flow rate reading. They provide fail-safe flow rate readings in a wide array of industrial applications.

Variable Area Flow Meters: An Overview 

Developed by German inventor Karl Kueppers in 1908, Rotameters measure the volumetric flow rate of liquids and gases. 

Important elements of a variable area flow meter include the tube and the float. Their operation is simple. The tube is fixed vertically and the fluid is fed from the bottom. It travels upward and exits from the top. The float remains at the bottom when no liquid is present and rises upward when fluid enters the tube. 

The float inside the tube moves in proportion to the rate of fluid flow and the area between the tube wall and the float. When the float moves upward, the area increases while the differential pressure decreases. A stable position is reached when the upward force exerted by the fluid is equal to the weight of the float. A scale mounted on the tube records the flow rate of the liquid. Usually, the flow can be adjusted manually using a built-in valve. 

Types of Variable Area Flow Meters 

Variable area flow meters can be categorized by the type of tube they use, which relates to their ability to withstand various pressures, temperatures, process media, and cost. Process connection size and wetted part materials vary as a function of the rotameter type and construction. 

Plastic variable area flow meter
Plastic Tube
Rotameter
(Brooks)

Plastic Tube Variable Area Flow Meter

For many non-corrosive, low-pressure air, water and gas flow applications. Made of machined acrylic or molded polycarbonate.

Applications:
  • Water treatment systems
  • Gas analyzers
  • Air sampling equipment 
  • Desalinization equipment
  • Medical equipment
  • Photo processing equipment
  • OEM machines
Glass variable area flow meter
Glass Tube
Rotameter
(Brooks)

Glass Tube Variable Area Flow Meter

The basic glass variable area flow meter consists of borosilicate glass tube while the float is made of either glass, plastic, or stainless steel. The most common combination is a glass tube and metal float. This is suitable for a measure the flow rate of liquid of low to medium temperatures and pressures. 

Applications:
  • Analytical instrumentation
  • Industrial processes
  • Chemical production
  • Pharmaceutical production
  • Oil & gas extraction
  • Refining processes
  • Fuel cell research
  • Water treatment systems
Metal variable area flow meter
Metal Tube
Rotameter
(Brooks)

Metal Tube Variable Area Flow Meter

Metal tube variable area flow meters are another type that is suitable for temperatures and pressures beyond the physical and mechanical limits of glass tube versions. They are generally manufactured of stainless steel, aluminum, or brass. The piston position is determined by the mechanical and magnetic followers that can be read from the outside of the tube. They are suitable in situations where applications conditions would damage the glass metering tubes, such as steam applications.

Applications:
  • Purge liquid or gas metering
  • Liquid, gas, or oil flow measurement
  • Chemical injection
  • Rotating equipment flow measurement
  • High-pressure flow meters for offshore oil platforms
For more information, contact Flow-Tech, Inc. by calling 410-666-3200 in Maryland or 804-752-3450 in Virginia. Or, stop by the website at https://flowtechonline.com.

Friday, May 31, 2019

Electromagnetic Flowmeters and Dual Frequency Excitation

Magnetic flowmeter
(Yokogawa)
The electromagnetic flowmeter, commonly known as the "magmeter", gets its name from the magnetic field generated within the float tube that produces a signal proportional to flow. This principle employs Faraday's Law of Electromagnetic Induction. Magnetic flowmeters are built so the direction of the magnetic field is perpendicular to the flow and the line between the electrodes is also perpendicular to the flow. As a conductive liquid flows through the flowtube, an electro-motive force is generated. The electrodes detect the electro-motive force. The electro-motive force is proportional to the flow velocity, flux density, and the meter inner diameter. The flux density of the magnetic field and the meters inner diameter are constant values, therefore the magnetic flow meter can calculate the flow velocity and volumetric flow from the electro-motive force.

The basic components of the magnetic flow meter body are:
  • A lined flowtube (typically Teflon)
  • Excitation coils
  • Two electrodes mounted opposite of each other within the flowtube.
Current is applied to the coils in the magmeter to generate a magnetic field within the flow tube. As a conductive fluid flows through the meter, an electro-motiveforce is generated. This force is detected by the electrodes and the resulting value is converted to flowrate.

When magnetic flow meters were originally designed over 50 years ago, they utilized AC type excitation. AC powered magnetic flow meters use line frequency to generate the magnetic field. The frequency of AC excitation is typically 50 to 60 Hertz. This type of excitation has a very fast response time, making it suitable for slurry applications. The weakness of AC type excitation is that it has an unstable zero, and the accuracy is a percent of span, as opposed to a more accurate percent of reading. Because this type of excitation uses line frequency, the power consumption is also very high, making this an expensive meter to operate.

AC and DC excitation
Dual AC and DC excitation
In an effort to improve accuracy and reduce energy cost, pulsed DC type excitation was introduced several years later. The average excitation frequency is between three to eight Hertz, but can go as high as thirty Hertz. The major benefits of pulsed DC excitation over AC excitation is the improved accuracy and zero stability. The accuracy of a DC type meter is a percent of reading. This gives you a more accurate measurement throughout the entire measuring range. Unfortunately, because of the low frequency, the response time is very slow, making it a poor choice for noisy applications.

To overcome the disadvantages of the standard AC and DC excitation methods, and keep the advantage of a high signal-to-noise ratio, Yokogawa's patented dual frequency excitation is the ideal combination. Dual frequency excitation combines the positive benefits of both AC and DC excitation, using both a high 75 Hertz frequency, and a low frequency excitation of approximately six Hertz to drive the coils. Dual frequency excitation is an innovative method that superimposes high frequencies on low frequencies, and utilizes the advantages of each, while eliminating the previously discussed disadvantages. The combination of these methods results in the flow noise immunity and fast response of the high frequency excitation method, and the high zero stability of the low frequency excitation method simultaneously.

For more information on Fike products and capabilities, contact Flow-Tech, Inc. by calling 410-666-3200 in Maryland or 804-752-3450 in Virginia. Or, stop by the website at https://flowtechonline.com.

Saturday, May 18, 2019

Demonstration of Techniques Used to Mitigate Industrial Explosions and Overpressure Situations


There’s a number of different things that happen with an overpressure event or explosion at an industrial facility. Some are minor. Some are catastrophic. Improved industrial safety can start with something as small as paying careful attention to a speck of dust. Fike’s Combustion Test Lab offers comprehensive explosibility dust testing, providing invaluable data that ultimately helps protect lives and assets.

In August of 2018 an international audience of students, professors and other experts came together at the International Symposium on Hazards, Prevention and Mitigation of Industrial Explosions (ISHPMIE).  Fike Corporation, recognized globally as the most trusted producer of risk mitigation products, presented innovations and solutions at the Combustion Test Lab. This video highlights the demonstrations where a wide variety of overpressure and explosive situations were neutralized using specialized Fike equipment.

The kinds of events that were demonstrated were:
  • Open Air Deflagration
  • Explosion Venting (far right side of screen)
  • Flameless Venting (Fike's Flamquench product)
  • High Rate Discharge (Fike's HRD explosion suppression product)
  • Explosion Suppression (yellow cube with clear panes)
  • Active Isolation (Chemical and Mechanical)
  • Passive Isolation
  • Pressure Relief (featuring Fike's RD500 Atlas rupture disc)
  • Dust Collector Strength-of-Enclosure Test
  • Active Conveyance
  • Metal Dust Deflagration
For more information on Fike products and capabilities, contact Flow-Tech, Inc. by calling 410-666-3200 in Maryland or 804-752-3450 in Virginia. Or, stop by the website at https://flowtechonline.com.

Tuesday, May 7, 2019

Steam Use Measurement Presents Unique Challenges for Colleges and Universities

Steam poses a unique challenge for colleges and universities.

Many schools want to accurately track, and then internally bill, for steam usage in each of their buildings as part of a wider effort to improve resource management. However, traditional steam metering technologies tend to be a less than optimal choice.

Most times, it’s necessary to place campus steam meters in the basements of buildings where there isn’t a lot of room for piping. That causes issues because flow meters typically require significant runs of straight pipe upstream and downstream of the meter to work correctly.

School administrators also encounter issues by trying to measure steam usage during the low-demand summer months. Common vortex meters, which contain a shedder bar mounted across the diameter of a pipe to measure flow, work well at higher flows. When it comes to low flows, however, they can stop working completely (i.e., low flow cutoff problems). Differential pressure (DP) flow meters coupled with the proper electronics, by comparison, can push the low flow cutoff value downward. However, most DP meters can’t get around the straight-run requirements.
ExactSteam™ V-Cone® Flowmeter
The ExactSteam™ Solution

McCrometer’s ExactSteam solution is designed to overcome those hurdles.

The ExactSteam V-Cone Flowmeter works well with short straight-pipe runs, so it addresses the lack of space issues faced by colleges and universities. It also measures steam across the entire range, performing better at lower flows.

The High Cost Of Low Flow Cutoff

Steam system operators can pay a steep price for generating product that passes through a meter but fails to get measured. Also known as low flow cutoff, those losses are a function of the turndown ratio of flow meters. The ratio — defined as the maximum measurement capability of a device compared to its minimum — dictates how wide a flow spectrum can be measured. On campuses, this creates a major issue because demand for steam in the colder weather can be extremely high compared to off-peak times.

McCrometer’s ExactSteam
ExactSteam™ V-Cone® Flowmeter
ExactSteam is a DP-style flow meter that can be adjusted for colleges during winter months. It contains McCrometer’s established V-cone flow meter combined with a newer electronics package to aid in the downward adjustment of the turndown ratio. A growing number of college campuses, especially larger schools, are seeing the benefits of ExactSteam and adopting the technology.

Some examples include:

Case Study #1 - An East Coast University Steam Operation

This school designed its system to measure from 84,000 lbs/hr to 8,400 lbs/hr, which accounted for a 10:1 turndown ratio and velocities of 420’/second to 42’/second. After the meter was installed, system operators determined their actual flow range was 20,000 lbs/hr to 1,000 lbs/hr (a 20:1 turndown ratio) and velocities were 100’/second to 5’/second.

Because flow rates were overstated, the university dropped below the low flow cutoff and wasn’t measuring at all during the off-season.

The solution: Purchase another meter with a larger cone that would produce more differential pressure at the correct flows. The school has since installed an ExactSteam V-Cone Flowmeter.

Case Study #2 – A University Hospital Using Both Condensate And Steam Meters

During the winter, the steam meters were always measuring more steam than the condensate meters.  The difference was justified because the condensate meters were not capturing steam usage of the autoclaves.  However, during the summer, the condensate meters were measuring more than the steam meters, which was impossible.

The steam meter was designed for flows from 14,000 lbs/hr to 1,400 lbs/hr.  During the summer months the hospital flows frequently dropped below 1,400 lbs/hr, which was below the low flow cutoff.  It was also determined that their highest flow during the summer was 5,000 lbs/hr.  The hospital needed more turndown and a lower flow range.

The solution: The ExactSteam V-Cone Flowmeter was installed.  It was designed for flows from 6,000 lbs/hr to 300 lbs/hr and was able to fit in the basement between two elbows.

Well Positioned For Campus Use

Key aspects of McCrometer’s ExactSteam solution include: a complete flow meter for steam metering, factory-configured for energy metering or mass flow; the ability to measure saturated (dry), superheated, and unsaturated (wet) steam; the V-Cone acts as its own flow conditioner by disrupting all centralized flow disturbances; signal stability allows it to measure a wider range of flow than other meters, minimizing pressure loss; and minimum installation requirements, so retrofitting and new installations are easier.

Because of the inherent conflicts, traditional steam metering technologies are not a good fit for many colleges and universities. However, there are solutions available to campus steam system operators to capture readings from most — if not all — of their steam production, even in less than ideal conditions.

For more information on all aspects of flow measurement and campus metering, contact Flow-Tech, Inc. by calling 410-666-3200 in Maryland or 804-752-3450 in Virginia. Or, stop by their website at https://flowtechonline.com.

Reprinted with permission from McCrometer.

Wednesday, April 24, 2019

Facility Energy Management and Optimization with Precision Ultrasonic Flow & Thermal Energy Meters

Campus energy management
The controlling, balancing, and monitoring of thermal energy flows is of utmost importance in times of rising energy prices, environmental regulations and financial benefits of energy efficient buildings.

FLEXIM, the leading manufacturer of non-intrusive, clamp-on ultrasonic flowmeters, offers thermal energy meters that make it easy to implement a system for more energy efficient buildings and facilities.


FLEXIM’s energy meters combine the attributes of non-intrusive ultrasonic flow measurement with superior temperature monitoring into an integrated energy computer. All flow transducers and temperature sensors are connected to one unit.

Precision Ultrasonic Flow & Thermal Energy Meter
Click for larger view.
Applications/Uses
  • Chiller Plants
  • Heating Plants
  • HVAC
  • Metering & Verification
  • Retrofits
  • Billing
  • Water Control / Leak Detection
  • Combined Heat and Power / Cogeneration Plants


Wednesday, April 17, 2019

White Paper: 5 Reasons to Consider EtherNet/IP™ for Your BioProcess

EtherNet/IP™ is one of the fastest growing digital communication protocols in industrial automation, continuing to gain wider acceptance as companies look to transition from fieldbus to ethernet networks.

Recognizing this trend, Brooks Instrument has worked closely with key customers and automation system suppliers to bring the EtherNet/IP™ protocol to its bioprocess-leading SLA5800 Series mass flow controllers. In 2018, Brooks announced availability of SLA5800 with EtherNet/IP™ with significant value-added alarm and diagnostic features.

This recent Brooks Instrument blog post lists 5 reasons why you need to consider EtherNet/IP™ for your bioprocess.


Wednesday, March 27, 2019

New Adaptive Sensing Technology for Thermal Mass Flow Meters

With the launch of its state-of- the-art ST80 Series thermal mass flow meter featuring breakthrough Adaptive Sensor Technology™ (AST™), the process industry’s air/gas flow measurement bar has been reset higher again for rangeability, accuracy, extended service life, reliability and application-matched solutions by Fluid Components International (FCI).

FCl’s innovative (AST™) thermal mass flow technology for the ST80 flow meters features an innovative hybrid sensor drive. This patent-pending measuring technique combines, for the first time, both of the industry’s highly proven constant power (CP) and constant temperature (CT) thermal dispersion sensing technologies in the same instrument. Complementing this new measurement drive technique are a choice of four different flow sensor element designs to further ensure best installed performance, including FCI’s new wet gas solution.

When operating in AST mode, the new ST80 flow meters measure in CT during start-up and through the lower flow ranges, and will then seamlessly shift into CP mode at mid-range and higher flow rates. The result is a best of both technologies performance level where the advanced ST80 meters deliver extremely fast response with extended measuring ranges, at low power consumption to maximize sensor reliability and reduce instrument energy expenses.


Flow-Tech, Inc.
https://flowtechonline.com
410-666-3200 in Maryland
804-752-3450 in Virginia

Tuesday, February 26, 2019

The Brooks GT1600 Industrial Glass Tube Variable Area Flowmeter


The Brooks Instrument GT1600 Series glass tube VA flow meters are a NEW family of meters with a rugged design for long-lasting performance with low and high-flow gas and liquid applications where viewing the process is important. These versatile and economical meters are for general use in applications with moderate metering accuracy requirements — typical accuracy ranges are 1% to 10% full scale, depending on the model selected. They are ideal for purge type service, seal oil systems, bearing lubrication and cooling water indication.

The GT1600 Series flow meters are configurable to retro-fit existing Brooks Instrument GT1000, GT1300 and Full-View® 1100 Series meters (models 1110, 1114, 1140, 1144).

Contact Flow-Tech, Inc. about Brooks Instrument products in Maryland and Virginia.
MD: 410-666-3200
VA:  804-752-3450
https://flowtechonline.com

Tuesday, January 29, 2019

Industrial Automation and the Implementation of Wireless Technology

The use of wireless technology in industrial automation systems offers a number of potential benefits, from the obvious cost reduction brought about by the elimination of wiring to the availability of better plant information, improved productivity and better asset management.

However, its practical implementation faces a number of challenges: not least the present lack of a universally agreed standard. This article looks at some of these challenges and presents the approach being taken by Yokogawa.

Download Your Copy Of "Wireless Technology In Industrial Automation" here.

Saturday, January 19, 2019

Understanding the Operation of Thermal Mass Flow Controllers


In this video, Brooks Instrument presents the operation of thermal mass flow controllers.

Mass Flow Controllers are also referred to as MFCs. The basic construction of mass flow controllers consists of four main components. A body, a thermal sensor, a printed circuit board and a magnetic control valve. As gas enters the flow body, a laminar flow element or restrictor diverts precise portion of the gas to pass through the thermal sensor. The thermal sensor is the heart of the mass flow controller, and consists of a bypass tube fitted with a heater element and two temperature sensors. As gas enters the sensor bypass tube, the upstream and downstream temperature sensors measure the temperature differential between gas entering the bypass tube and exiting the bypass tube. 

When choosing an MFC supplier, consider whether the manufacturer provides a zero stability specifications, also known a sensor stability. This indicates the devices ability to maintain accuracy over time. Good sensor stability ensures the MFC delivers highly accurate and consistent results with less frequent recalibration or replacements needed. A stable, accurate sensor guarantees stable, accurate process control. As the thermal sensor measures the change in flow temperature,  it sends a signal to the circuit board, which interprets the data into flow output and compares it to the set point received from the user set point signal. If the set point, or required value, is higher than the measured value or flow output, the controller will open the control valve, letting more flow through. If the set point is lower than the flow output, the control valve will close, decreasing flow. This happens when a coil inside the magnetic control valve sends an electrical current around a valve stem, which moves the valve plunger by thousands of an inch. The circuit board is the brain of the device, so pay close attention to the electronics and firmware architecture when evaluating an MFC. The device should have the ability to support advanced alarms and diagnostics to monitor and correct issues before the overall process is negatively affected. Check to see what built in alarms and diagnostics are available. 

Brooks Instrument devices support not only flow output, but additional alerts like flow totalization, valve drive, plugged flow and calibration. All of Brooks devices are tested as complete systems to ensure robust and accurate operation and are calibrated to international standards. Contact Flow-Tech to learn which solution is right for your process.

Flow-Tech, Inc.
https://flowtechonline.com
410-666-3200 in Maryland
804-752-3450 in Virginia

Tuesday, December 11, 2018

New Product Alert: Hoffer Flow Controls HIT-4G Gas Flow Rate Indicator & Dual Totalizer With Modbus & Data Logging

Hoffer HIT-4G
The Hoffer HIT-4G is a microprocessor-based gas flow rate indicator and totalizer with data logger and Modbus Communications Protocol.  The HIT-4G provides temperature and pressure compensated gas flow measurement. Featuring a 6-digit rate display and separate 8-digit resettable and non-resettable flow totalizers, the HIT-4G is configurable for 4-20 mA loop power or DC power. The instrument can accept a low-level signal from a magnetic type pickup coil, a DC pulse signal, contact closure or modulated carrier pickup (MCP/RF). Pulses from the signal input are converted into volume and rate values based on flowmeter calibration settings stored in the instrument. Temperature, pressure and compressibility compensation may be used to calculate corrected volume and mass flow. The total and flow rate are displayed on a two-line liquid crystal display (LCD). A 4-20 mA analog signal proportional to the flowrate is output on the current loop. The HIT-4G is configurable from the instrument front panel keypad or via Modbus communications.

Download the HIT-4G Users Manual Here

Contact Flow-Tech, Inc. for more information.
In Maryland: 410-666-3200
In Virginia: 804-752-3450
https://flowtechonline.com

Wednesday, December 5, 2018

FLEXIM Clamp-on Ultrasonic Flowmeters - Expert Testimonial for Municipal Water Treatment Pumping Systems


This video offers expert testimonial of the advantages of the FLEXIM clamp-on ultrasonic flowmeter for use on pumping systems installed in municipal water treatment facilities.

Pumps are one of the main energy consumers within industrial and manufacturing environments. It is thus crucial to regularly test their performance and efficiency.

For simple pump control it is sufficient to measure the flow rates with a portable, non-invasive FLUXUS ultrasonic flow meter and to observe the pressure by reading from the permanently installed pressure gauges.

For more comprehensive pump audits, special measuring systems are available which can also be used to record pressure, temperature and consumed electricity. However, the FLUXUS clamp-on flow meters are still the central device used.

Documenting such actual load profiles regularly opens up huge potential for savings; in most cases by initially adjusting a pump to the correct dimensions.

Flow-Tech, Inc.
https://flowtechonline.com
410-666-3200 MD
804-752-3450 VA

Tuesday, November 27, 2018

$2000 Undergraduate Engineering Scholarship Sponsored by Brooks Instrument

Brooks Instrument is a world leading manufacturer of  flow control and measurement equipment based in Hatfield, PA.

As a gesture of their commitment to the upcoming generation of engineers, Brooks Instrument has established a $2,000 scholarship for a qualified undergraduate student enrolled in an engineering program at an accredited college or university.

Thursday, October 25, 2018

Portable Industrial Gas Analyzers

SERVOFLEX portable analyzers deliver high performance gas analysis in hazardous and non-hazardous areas. Using the same precision sensing technology of Servomex fixed analyzers, these ergonomically designed, easy to use portable analyzers provide compact, precise and reliable gas analysis in a wide range of applications from labs and plants to food production and universities.

The portable product line includes:
  • Micro i.s. 5100 - Intrinsically safe analyzer measures oxygen, carbon monoxide or carbon dioxide
  • MiniFoodPack 5200 -  Benchtop analyzer for checks / quality control in Modified Atmospheres Packaging
  • MiniHD 5200 - Resilient IP65 analysis of oxygen, carbon monoxide and carbon dioxide in industrial applications
  • MiniMP 5200 - Benchtop analyzer offering single or dual measurements of oxygen and carbon dioxide
For more information, view the video below. Contact Flow-Tech in Maryland and Virginia with application questions. They can be reached at 410-666-3200 in Maryland, 804-752-3450 in Virginia, or by visiting https://flowtechonline.com.

Monday, October 15, 2018

Part 2 - A Shift for Process Instrumentation: Solving Process Control Problems with Cloud-Based Solutions

Automated Device Commissioning
Click for larger view.
ADC is an abbreviation for "Automated Device Commissioning", sometimes referred to as "Smart Commissioning". From a practical standpoint, it is a set of engineering techniques and processes to check, inspect and test every operational component of a project. Workflows incorporating lean engineering can benefit from designing instrument configurations before the hardware is actually delivered to the facility.

ADC/Smart Commissioning can be used to do the following:
  • Reduce commissioning time to a fraction of the original hours needed.
  • Mechanically binds control configuration.
  • Reduces the need to verify I/O assignments.
  • Helps avoid costly errors in wiring and termination.
  • Automates intelligent device testing and documentation.
Use of ADC/Smart Commissioning promotes efficiency for automation projects.  In the early stages of projects, engineers used to have to deal with repetitive and complicated tasks to get the project set up.  Now with this new approach, teams of engineers can work on the project collectively, and at the same time, without needing to be physically at the same site.  Cloud-based engineering activities are also handled separate from the project hardware so the schedule doesn't necessarily drive the project.

ADC/Smart Commissioning helps engineers to confirm that the right transmitter is landed on the correct controller input/output module. (I/O)  If a mismatch is determined, the engineer can fix the mismatch in real time.  Then, once the hardware configuration is confirmed, the user can perform loop checkout as well.  The tool's loop test checkout template is simply modified using Excel and then the ADC/Smart Commissioning function runs the test according to the project plan.

In the industrial sector, capable engineers are retiring from the workforce and manufacturing companies are being forced to accomplish their work with fewer experienced employees. At the same time, as always, there continues to be the need to reduce maintenance costs and operating costs. Companies are looking for new answers and solutions to optimize project results  to track performance, monitoring, and reliability of process instrumentation.

Cloud-based engineering tools have the opportunity to make employees more productive and to drive efficiencies in manufacturing plants.  They reduce engineering hours and make commissioning steps more efficient, shortening device commissioning time.  They also have the potential to improve user safety, streamline usability, and significantly decrease budges for maintenance.

Flow-Tech, Inc.
https://flowtechonline.com
In MD 410-666-3200
In VA 804-752-3450

Saturday, September 29, 2018

The Hoffer Flow Controls HIT-4U Flow Rate Indicator and Totalizer

HIT-4U
The HIT-4U, manufactured by Hoffer Flow Controls, is a battery, DC or loop-powered microprocessor-based flow rate indicator and totalizer with data logger and Modbus Communications Protocol. The instrument can accept a low-level signal from a magnetic type pickup coil, a DC pulse signal, contact closure or modulated carrier pickup (MCP/RF). Pulses from the signal input are converted into volume and rate values based on flowmeter calibration settings stored in the instrument. The total volume and flow rate are displayed on a two-line liquid crystal display (LCD). A 4-20 mA analog signal proportional to the flowrate is output on the current loop. The HIT-4U is configurable from the instrument front panel keypad or via Modbus communications.

For more information, download the HIT-4U Flow Rate Indicator and Totalizer Users Manual here, of view the manual in the embedded viewer below.

Flow-Tech, Inc.
https://flowtechonline.com
In MD 410-666-3200
In VA 804-752-3450

Tuesday, September 25, 2018

Presentation: The Yokogawa YS1000 Series as Replacement for Siemens/Moore 353

Siemens has recently discontinued their popular 353 SLC controller (also referred to as the Moore 353). This process controller was very popular and it's discontinuation leaves many companies without a path forward.

This video is a complete presentation on why and how the Yokogawa YS1000 Series is an excellent replacement for Siemens 353's in the field. To stop on a specific screen, push the pause button.